Flux Heating System

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Smart Thermal Control for Active, Stable, and Efficient Flux.

The HL Galvatech Flux Heating System ensures precise and consistent thermal control of zinc–ammonium–chloride flux, a key step for achieving bright, uniform galvanizing. Our closed-loop, Hot Water Generator–based heating circuit maintains the bath at an ideal 60–80 °C range (typically 65 °C), ensuring balanced activation and minimal fume generation. Optional Titanium or PTFE-coated coils provide indirect, flame-free heating—delivering uniform temperature without decomposing ammonium chloride.

Designed for safety, durability, and automation, the system integrates seamlessly with our Flux Regeneration Unit for synchronized control of temperature, pH, and density. This results in lower zinc consumption, stable chemistry, and brighter coating finishes.

Features & Benefits

Key Features

  • Hot Water Generator-based heating
  • Titanium / PTFE-coated heating coil
  • Digital temperature and flow control
  • Closed-loop hot-water circulation
  • PP / FRP tank compatibility
  • Thermal insulation on all lines
  • Integration with Flux Regeneration System
  • Automatic cut-off and safety interlocks
  • Modular skid-mounted package

Benefits to Your Plant

  • Uniform heat distribution and safe operation — no open flame near chemicals
  • Complete corrosion resistance and long operational life
  • ± 1 °C accuracy with automatic feedback and protection
  • No vapor emission or contamination of the flux
  • Ideal for aggressive chemical environments
  • Minimum energy loss and maximum efficiency
  • Continuous control of Fe, pH, and density for consistent results
  • Prevents overheating and dry-run damage
  • Quick installation and compact footprint

HL Galvatech Flux Heating System — powered by precision hot-water technology and engineered for consistent flux activation, lower zinc consumption, and brighter coatings every time.

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